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Predictive Maintenance Done Lite | Omega Engineering

Predictive Maintenance Done Lite

Let us help you anticipate future issues before they arise.

Where are you with Predictive Maintenance? SEE HOW YOU STACK UP

See how much you can save with PdMlite CALCULATE RESULTS

PDM Calculator Get Ahead of the Game with PdM

Studies have shown that implementing predictive maintenance practices - both automated and manual - could represent cost avoidance and savings up to 15%. We get it, it’s hard to run numbers and see the high level benefit when you’re bogged down with maintenance requests. Hopefully, this calculator gets you and other engineers involved and excited about the business case for moving into predicitve maintenance - what ever the size that fits your needs.

Maintenance team size

Number of hours per week

$/hour

Your total yearly cost TBD

YOUR RESULTS

You could be saving up to

year by implementing
predictive maintenance

IN OTHER WORDS:

More budget for maintenance innovation
Expansion of maintenance projects
Less down time
Increased maintenance productivity

READY TO START?

FIND THE RIGHT SIZE ›

DOESN'T LOOK SO GOOD?

FIND OUT ALL POTENTIAL BENEFITS OF PdM ›

Watch and Learn How Predictive Maintenance Can Work for You

Why Predictive Maintenance is Important

Having a proper predictive maintenance system will give you data and insight from your machines to significantly prevent the risk of failures, as well as smoothing the process if an issue does transpire. Even a small-scale PdM system can reduce maintenance time by 20-50%. READ MORE

The Building Blocks for PdM

Omega Enterprise Gateway Software, OEG LEARN MORE

Connected Devices LEARN MORE

Sensors LEARN MORE

What is your
maintenance strategy? Answer these few questions to find out how you stack up.

Is the majority of your equipment running to failure?
Yes No

Is your maintenance trigger based on time or usage?
Yes No

Do you currently use a computerized maintenance management system (CMMS)?
Yes No

Would you say more than 75% of the factory is being monitored remotely?
Yes No

Do you analyze your logged data to predict future repairs?
Yes No

Do you perform regular process checks to identify potential failure points?
Yes No

You are a Predictive Maintenance ROOKIE

You scored at the PdM rookie level, which means you are most likely in a reactive state. A reactive strategy will maximize the output of a machine, which seems great, but can actually do more critical damage in the long run if you’re only assessing a machine once it’s broken down. This strategy is cost-effective with inexpensive machinery but high-value assets can really suffer. Scoring at the rookie level is completely normal because there is an opportunity for change. We’re here to provide a foundational level of PdM, follow this link to get started on your PdM Journey.

You are a Predictive Maintenance Pro

Great news, you scored at the PdM pro level which means you are most likely in a proactive maintenance state. Challenges associated with proactive maintenance are ongoing manual maintenance and monitoring, as well as increased employee training. In this link, you’ll find tons of information on PdM, its benefits, choosing the right sensors, and more. View our savings calculator in this link.

You are a Predictive Maintenance EXPERT

Congratulations, you scored at the expert level! You most likely have a combination of Predictive, Preventive, and Proactive measures in place to ensure your factory is running efficiently. Make sure you have the right sensors in place to maximize the benefit of PdM. View this link to see a list of high powered sensors, and be sure to contact an Omega engineer with questions specific to your process.

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