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Self-Adhesive Polyimide Flexible Heaters 302°F Max

Polyimide Insulated Flexible Heaters

$90.34

Item# KHLVA-0504/2-P

Volume discounts available
Volume Discount Schedule
Quantity Price each
1-4 $90.34
5-9 $85.82
10-24 $84.02
25-49 $80.40
50-99 $78.60
100+ $76.79

In stock

Lead Time (If not in stock): 7 weeks
Polyimide Insulated Flexible Heaters KHLVA-0504/2-P KHLVA-0504/2-P
  • Rated up to 302°F (150°C)
  • Etched Foil Design
  • 0.010' Maximum Thickness
  • 2.5, 5, or 10 Watts/In2

KHLVA-0504/2-P Model Options

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Edit these specs to order a different model. Not all combinations are valid. Options compatible with previous selections will be in bold.

*Highlighted options are not compatible. Please select a different combination.

Shape
Power Density
Power (watts)
Supply Voltage
Diameter
Width
Length
Thickness
Heater Material
Pressure senstivie Adhesive (PSA)
Additional Option
Temprature range


Polyimide Film insulated (also known as Kapton ) flexible heaters are available in a variety of shapes, sizes, and wattages. Wattage ratings are 2.5, 5, or 10W/in2 at 115 or 28 V. Polyimide Film offers a high degree of resistance to chemicals. Flexible nature can fit into Intrinsic voids & can be applied very Easily

Operating temperature without PSA is -57°C to 150°C, and with PSA, these heaters operate at temperatures between -40°C and 149°C.

Typical construction consists of an etched foil element of 0.0005" or 0.0001" thickness which is encapsulated between two layers of 0.002" Polyimide Film and 0.001" FEP adhesive.

KHLVA Series, Rectangular, 28 Volts

Without PSA With PSA Width, In.(cm) Length, In.(cm) Total Wattage for Watt Density
Model No. Model No. 2.5W/in2 5W/in2 10W/in2
KHLVA-0502/(*) KHLVA-0502/(*)-P 0.5 (1.27) 2 (5.08) 5 10
KHLVA-0504/(*) KHLVA-0504/(*)-P 0.5 (1.27) 4 (10.16) 5 10 20
KHLVA-101/(*) KHLVA-101/(*)-P 1 (2.54) 1 (2.54) 5 10
KHLVA-102/(*) KHLVA-102/(*)-P 1 (2.54) 2 (5.08) 5 10 20
KHLVA-103/(*) KHLVA-103/(*)-P 1 (2.54) 3 (7.62) 7.5 15 30
KHLVA-104/(*) KHLVA-104/(*)-P 1 (2.54) 4 (10.16) 10 20 40
KHLVA-105/(*) KHLVA-105/(*)-P 1 (2.54) 5 (12.7) 12.5 25 50
KHLVA-202/(*) KHLVA-202/(*)-P 2 (5.08) 2 (5.08) 10 20 40
KHLVA-203/(*) KHLVA-203/(*)-P 2 (5.08) 3 (7.62) 15 30 60
KHLVA-204/(*) KHLVA-204/(*)-P 2 (5.08) 4 (10.16) 20 40 80
KHLVA-205/(*) KHLVA-205/(*)-P 2 (5.08) 5 (12.7) 25 50 100
KHLVA-303/(*) KHLVA-303/(*)-P 3 (7.62) 3 (7.62) 22.5 45 90

KHA Series, Rectangular, 115 Volts

Without PSA With PSA Width, In.(cm) Length, In.(cm) Total Wattage for Watt Density
Model No. Model No. 5W/in2 10W/in2
KHA-102/(*) KHA-102/(*)-P 1 (2.54) 2 (5.08) 30
KHA-103/(*) KHA-103/(*)-P 1 (2.54) 3 (7.62) 30
KHA-104/(*) KHA-104/(*)-P 1 (2.54) 4 (10.16) 20 40
KHA-105/(*) KHA-105/(*)-P 1 (2.54) 5 (12.7) 25 50
KHA-106/(*) KHA-106/(*)-P 1 (2.54) 6 (15.24) 30 60
KHA-108/(*) KHA-108/(*)-P 1 (2.54) 8 (20.32) 40 80
KHA-110/(*) KHA-110/(*)-P 1 (2.54) 10 (25.4) 50 100
KHA-112/(*) KHA-112/(*)-P 1 (2.54) 12 (30.48) 60 120
KHA-202/(*) KHA-202/(*)-P 2 (5.08) 2 (5.08) 20 40
KHA-203/(*) KHA-203/(*)-P 2 (5.08) 3 (7.62) 30 60
KHA-204/(*) KHA-204/(*)-P 2 (5.08) 4 (10.16) 40 80
KHA-205/(*) KHA-205/(*)-P 2 (5.08) 5 (12.7) 50 100
KHA-206/(*) KHA-206/(*)-P 2 (5.08) 6 (15.24) 60 120
KHA-208/(*) KHA-208/(*)-P 2 (5.08) 8 (20.32) 80 160
KHA-210/(*) KHA-210/(*)-P 2 (5.08) 10 (25.4) 100 200
KHA-212/(*) KHA-212/(*)-P 2 (5.08) 12 (30.48) 120 240
KHA-303/(*) KHA-303/(*)-P 3 (7.62) 3 (7.62) 45 90
KHA-304/(*) KHA-304/(*)-P 3 (7.62) 4 (10.16) 60 120
KHA-305/(*) KHA-305/(*)-P 3 (7.62) 5 (12.7) 75 150
KHA-306/(*) KHA-306/(*)-P 3 (7.62) 6 (15.24) 90 180
KHA-308/(*) KHA-308/(*)-P 3 (7.62) 8 (20.32) 120 240
KHA-310/(*) KHA-310/(*)-P 3 (7.62) 10 (25.4) 150 300
KHA-312/(*) KHA-312/(*)-P 3 (7.62) 12 (30.48) 180 360
KHA-404/(*) KHA-404/(*)-P 4 (10.16) 4 (10.16) 80 160
KHA-405/(*) KHA-405/(*)-P 4 (10.16) 5 (12.7) 100 200
KHA-406/(*) KHA-406/(*)-P 4 (10.16)

6 (15.24)

120 240
KHA-408/(*) KHA-408/(*)-P 4 (10.16) 8 (20.32) 160 320
KHA-410/(*) KHA-410/(*)-P 4 (10.16) 10 (25.4) 200 400
KHA-412/(*) KHA-412/(*)-P 4 (10.16) 12 (30.48) 240 480
KHA-505/(*) KHA-505/(*)-P 5 (12.7) 5 (12.7) 125 250
KHA-506/(*) KHA-506/(*)-P 5 (12.7) 6 (15.24) 150 300
KHA-508/(*) KHA-508/(*)-P 5 (12.7) 8 (20.32) 200 400
KHA-510/(*) KHA-510/(*)-P 5 (12.7) 10 (25.4) 250 500
KHA-512/(*) KHA-512/(*)-P 5 (12.7) 12 (30.48) 300 600
KHA-606/(*) KHA-606/(*)-P 6 (15.24) 6 (15.24) 180 360
KHA-608/(*) KHA-608/(*)-P 6 (15.24) 8 (20.32) 240 480
KHA-610/(*) KHA-610/(*)-P 6 (15.24) 10 (25.4) 300 600
KHA-612/(*) KHA-612/(*)-P 6 (15.24) 12 (30.48) 360 720
KHA-808/(*) KHA-808/(*)-P 8 (20.32) 8 (20.32) 320 640
KHA-810/(*) KHA-810/(*)-P 8 (20.32) 10 (25.4) 400 800
KHA-812/(*) KHA-812/(*)-P 8 (20.32) 12 (30.48) 480 960
KHA-1010/(*) KHA-1010/(*)-P 10 (25.4) 10 (25.4) 500 1000
KHA-1012/(*) KHA-1012/(*)-P 10 (25.4) 12 (30.48) 600 1200
KHA-1212/(*) KHA-1212/(*)-P 12 (30.48) 12 (30.48) 720 144

n/a = not availabe with PSA.
Comes with complete operator’s manual.
/*Insert watt density: two for 2.5 W/in2 , 5 for 5 W/in2 or 10 for 10W/in2.
Note: Heaters are available in only the watt densities where total wattage is indicated.

KHRA Series, Round, 115 Volts

Without PSA With PSA Dia. Total Wattage for Watt Density
Model No. Model No. In.(cm) 5W/in2 10W/in2
KHRA-2/(*) KHRA-2/(*)-P 2 (5.08) 31.4
KHRA-3/(*) KHRA-3/(*)P 3 (7.62) 35.3 70.7
KHRA-4/(*) KHRA-4/(*)-P 4 (10.16) 62.8 126
KHRA-5/(*) KHRA-5/(*)-P 5 (12.7) 98.2 196
KHRA-6/(*) KHRA-6/(*)-P 6 (15.24) 141 283
KHRA-8/(*) KHRA-8/(*)-P 8 (20.32) 251 503
KHRA-10/(*) KHRA-10/(*)-P 10 (25.4) 393 785
KHRA-12/(*) KHRA-12/(*)-P 12 (30.48) 565 1131

Comes with complete operator’s manual.
/(*) Insert watt density: 2 for 2.5 W/in2, 5 for 5 W/in2 or 10 for 10W/in2.
** Heaters with pressure sensitive adhesive: maximum operating temperature is 250°F (120°C).
Note: Heaters are available in only the watt densities where total wattage is indicated.

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Rated 5 out of 5 by from Great adhesive and quick heatup! I bought this for a project at our company, and it does exactly what it was intended for. The adhesive sticks to what is desired very easily, and it does not want to peel off, even with lots of heat cycling. The heaters also seem to get up to temp fairly quickly. So these heaters are excellent if you want good heating times!
Date published: 2018-12-17
Rated 2 out of 5 by from Silicone is a no no in a vacuum chamber We used these Kapton heaters all over our space simulation chamber but due to the recent addition of the silicone strain relief we have to go somewhere else.
Date published: 2019-02-04
Rated 5 out of 5 by from the heaters were delivered on time and work great the heaters were delivered on time and work really well
Date published: 2024-03-18
Rated 5 out of 5 by from Effective Effective and reliable patch heaters at a reasonable price.
Date published: 2024-01-02
Rated 5 out of 5 by from Wonderful Website amazing quick response from Omega...products are of high quality
Date published: 2023-10-31
Rated 5 out of 5 by from Quality Rock solid performance, performs as advertised, well built
Date published: 2023-07-19
Rated 5 out of 5 by from Flexible Heaters Easy to work with on website. Great Communication, when I ordered the wrong part, Easy to return, highly reccomend this group
Date published: 2023-01-03
Rated 4 out of 5 by from Flexible polyimide heater Just as advertised:. Very flexible. Lays flat and easily conforms to 3 inch tube.
Date published: 2022-11-26
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loading all QA

KHLVA-101-5-P we are planning to use this heater in our designing , Here by I have some query regrading the heater 1) what is the minimum input voltage and maximum input voltage required to drive this heater

Asked by: pooja
Thank you for your inquiry. You can use a maximum for 28V. There isn't designated minimum but of course anything less than the maximum will decrease the total wattage output.
Answered by: Application Engineer CB
Date published: 2022-12-21

About KHLVA Series, Rectangular, 28Volts, input voltage is 28V according to the spec. Are these heater available for DC volts? which range is 26.5Vdc to 32Vdc.

Asked by: Minsu
Thank you for your inquiry. DC Voltage is acceptable. 28VDC is the maximum voltage supply that can be applied.
Answered by: Application Engineer CB
Date published: 2023-11-14

Dear Team, We are planned to KHLVA-101-5-P in our designs ,If I give 24PWM and 0.153A to Heater, what will be the heat generated at heater side? is there any graphs related to current VS Heat generate ?? Requesting you to helps us on this !

Asked by: Pooja
Thank you for the inquiry. We do not have a way to calculate heating power in watts when a pulse driven solid state relay is used. If you apply a DC voltage at constant level then the power law and Ohm's Law can be used to calculate heating power in watts. Best regards OMEGA
Answered by: NorwalkAE_RS
Date published: 2022-12-29

Does the heater have a polarity specification or can it be wired in any direction?

Asked by: JohnME
Thank you for your inquiry. The KHLVA-205/10 is an AC load. There is no polarity when connecting an AC load.
Answered by: Application Engineer MC
Date published: 2024-02-12

Hi, is this model compatible with a PID temperature control?

Asked by: jkang
Thank you for your inquiry. Our heaters are compatible with PID Controllers. Please contact us directly at temp@omega.com for more information.
Answered by: Application Engineer CB
Date published: 2023-06-07

Can the product be compressed between 2 platens under roughly 3000 lbs (around 10 MPa) of force?

Asked by: densewood
The specification for load on the Kapton Heaters is 5Kg/cm2 or about 71 PSI.
Answered by: Applications EngineerANB
Date published: 2022-10-17

I have 2 questions. I want to use this for heating the cylinder type reactor. Is this bendable and attaching well? Also, when I want to use this to heating 1 inch diameter and 1 inch height cylinder, what dimension and other spec work for this?

Asked by: taeng
Thank you for your inquiry. Please contact our Temperature Department at 1-888-826-6342 or temp@omega.com regarding this request.
Answered by: Application Engineer CB
Date published: 2023-07-18

1. Does the Polyimide Flexible heater p/n KHLVA-101-10-P use the same adhesive backing as the SA1-RTD? 2. What is the projected lifetime of the adhesive? 3. Is a conductive epoxy recommended in addition to the pressure sensitive adhesive?

Asked by: ericl
The two adhesives are not the same but similar. The life of the adhesive depends on the environment in which they are used. If they do not exceed the rated temperature and there are no contamination, in theory, the adhesive should last a very long time. No data to provide. You can also use a thermally conductive epoxy for additional adhesion.
Answered by: Temperature
Date published: 2020-02-18
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